Container ships are made from steel—a strong alloy of iron, carbon, and other materials. To construct another new mega-ship called the Maersk Triple-E, builders used more than 60,000 tons of steel. That’s enough to make eight Eiffel Towers!
Steel for a ship’s hull comes to a shipyard in enormous sheets. Machines cut the sheets into shapes that fit together like puzzle pieces. Workers heat the steel to bend it. Next, giant cranes lift the segments and place them next to each other. A robot melts their edges together.
Once the hull is complete, the ship is ready to float. But launching this huge structure isn’t easy. “You can’t just pick it up and put it in the water,” says Paul Miller. He’s a ship designer at the U.S. Naval Academy in Annapolis, Maryland.
Engineers have a clever solution to this problem. They assemble ships in large pits right next to the water. Doors keep most of the water out while a ship is built. When it’s done, the doors open. The ocean rushes in, lifting up the ship.